Here's the next version of the sans font: 0.3 (0.2 came with the 2D improvement package). The most important change is, that the bigchars, font1 and font2 sources were scaled to 200% and the changes were made at the increased size. The large size enabled to make it bolder and add details so it looks more like a standard sans font. The brushed metal texture is removed from the numbers, but it has still the bevel and gradient effect.
This time I'm releasing three packages: low, middle and high resolution. The low looks fine at 1024x768 and lower, the middle was tested at 1280x800 and high is for HD resolution. If you have time, please test all of them at different resolutions, theoritically the high resolution will look more pixelated in the console, but I think it's a fair deal for an HD font. The source file is the same for every resolution, it is just exported at different resolutions from Inkscape (vector graphics ftw).
Great!
I tested the high resolution font, and looks great in all in-game, as you said, its little aliased on console size.
The HUD numbers looks so great, im running it at 1920*1080px, so they fit perfect